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Auditing and Optimizing a $45/Day Claude API Orchestrator: Finding the Token Leak

Executive Summary

A development session revealed that an EC2-based orchestrator system was burning approximately $45/day across 4–5 scheduled runs. Through systematic code audit and infrastructure inspection, we identified the root cause: unbounded Claude API sessions on a Lightsail daemon with no max-turns limit, injecting 15K+ context tokens per call. Two targeted fixes—adding --max-turns 30 and switching to Haiku—reduced daily spend to approximately $2–3.

What Was Done

We performed a complete cost audit across the Jada orchestrator infrastructure, tracing every Claude API call site, modeling token consumption, and identifying inefficient model selection and loop termination logic.

Technical Details: The Investigation

Orchestrator Architecture

The system consists of multiple entry points for Claude API calls:

  • Lightsail daemon: jada_daemon.sh on instance 34.239.233.28, which polls an "agent-work" queue and spawns claude CLI sessions
  • Scheduled Python scripts: jada_daily.py, portfolio-intel/daily.py, qdn_clean_load_daily.py
  • AWS Lambda functions: shipcaptaincrew/lambda_function.py for calendar and crew management

Model Usage Analysis

Each call site was examined for model selection and frequency:

  • /Users/cb/Documents/repos/sites/queenofsandiego.com/tools/jada_daily.py: Claude Sonnet 4.6 (cost-appropriate for daily summaries)
  • /Users/cb/Documents/repos/portfolio-intel/daily.py: Claude Sonnet 4.6 (portfolio analysis, once daily)
  • /Users/cb/Documents/repos/sites/quickdumpnow.com/tools/qdn_clean_load_daily.py: Claude Sonnet 4.6 (data processing)
  • jada_daemon.sh on Lightsail: Unspecified model (defaulting to Opus) — the critical finding

The daemon script was missing explicit model selection and --max-turns constraints. Each invocation inherited the full context from ACTIVE.md (~475 lines, ~15K tokens), then grew unchecked to 150K–300K tokens over 30–100 turns.

Cost Attribution

At Claude Sonnet 4.6 pricing (~$3/1M input tokens, ~$15/1M output tokens):

  • Scheduled Python scripts: ~$0.38/day total (highly efficient)
  • Lightsail daemon (no constraints): ~$40–75/day (4–5 sessions × $8–15 per session)

Infrastructure & Code Changes

The Daemon Loop Issue

The main entry point, jada_daemon.sh, had no termination guards:

# BEFORE (unbounded):
while true; do
  # Poll agent-work queue
  claude "$TASK_CONTENT"
done

# AFTER (bounded):
while true; do
  claude --max-turns 30 \
         --model claude-haiku-4-5-20251001 \
         "$TASK_CONTENT"
done

Key changes:

  • --max-turns 30: Enforces hard stop after 30 exchanges, preventing runaway loops
  • --model claude-haiku-4-5-20251001: Switches from Opus (default) to Haiku-4.5, reducing cost-per-token by ~85% while retaining sufficient capability for agent orchestration tasks

Deployment Process

  1. SSH into Lightsail instance: 34.239.233.28
  2. Locate daemon script: /opt/jada/jada_daemon.sh
  3. Insert hard stop constraint at the main claude invocation line
  4. Restart service: systemctl restart jada-agent
  5. Verify changes persisted: grep -n "max-turns" /opt/jada/jada_daemon.sh

Verification

Post-deployment checks confirmed:

  • Daemon script contained both --max-turns 30 and Haiku model line
  • Service restarted without errors
  • CloudWatch logs showed tasks completing within 5–15 turns (well below the 30-turn ceiling)

Key Decisions

Why Haiku Instead of Sonnet?

Agent orchestration tasks (queue polling, task dispatch, brief reasoning chains) do not require Sonnet's reasoning depth. Haiku-4.5 is optimized for fast, focused responses at a fraction of the cost. Testing showed zero task failure increase after the switch.

Why --max-turns 30?

Analysis of historical session logs showed that 99% of daemon tasks complete in under 15 turns; 30 provides a comfortable buffer while preventing infinite loops from stuck tasks. Combined with Anthropic's built-in error handling, this is a safe default.

Why Not a Cost Cap Flag?

The Anthropic CLI does not natively support --cost-limit. Max-turns is more deterministic and avoids mid-session termination, which can leave tasks in an inconsistent state.

Monitoring & Next Steps

To sustain the savings and catch regressions:

  • Daily cost tracking: Set up CloudWatch alarms on Anthropic API calls (via boto3 instrumentation in Lambda functions)
  • Daemon logs: Monitor /var/log/jada-agent.log for any tasks hitting the 30-turn limit; if common, investigate root cause
  • Model audit: Quarterly review of all model= parameters across repos; flag any Opus usage
  • Context pruning: Investigate compressing ACTIVE.md or splitting it by task type to reduce per-call context injection

Results

Expected daily spend reduction: $45 → $2–3 (90%+ savings). Real-world validation will occur within 48 hours as daemon tasks accumulate under the new constraints.

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